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Thursday, May 06, 2004
Machine Design

Plastic Industry Honors Innovative Parts

 

Judges at the Structural Plastics Division (SPD) 2004 Design Competition in Charlotte, NC stepped up and took notice of the one-piece composite running board for Ford F250/350 trucks, giving it their Judges Award.

The single composite part by Decoma Exterior Systems Engineering (Troy, MI) is designed to replace a 43-piece metal running-board assembly. Designers teamed up with molder, Composite Products, Inc. (Winona, MN) to drop over 30 lb per vehicle on F250/350 super cabs with the specially formulated polypropylene, long-glass-fiber-reinforced composite. The UV-resistant composite reportedly exceeds the metal requirements by a factor of three with less deflection.

The design cuts secondary operations and gauging, improves quality with better dimensional control, resists corrosion, and is eco-friendly and recyclable.




 
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